Operating Instructions for Square Pile Reinforcement Frame Roll Welding Machine
Release time:
2025-09-30
The operating procedure for the square pile rebar skeleton roll welding machine can be divided into the following key steps:
The operating procedure for the square pile rebar skeleton roll welding machine can be divided into the following key steps:
I. Pre-Production Preparation
Equipment Inspection: Check lubricant levels, reliability of protective devices, and tightness of bolts at all locations. Conduct no-load operation to test equipment status.
Parameter Settings: Adjust welding current (typically 300-800 amperes), welding speed (1-3 meters per minute), and rolling speed according to rebar specifications.
Rebar Preparation: Cut main bars (Φ12-40mm) and stirrups (Φ5-16mm) per design specifications and feed them into the machine's guide tubes.
II. Welding Operation Procedure
Initiate Welding: Fixed and moving discs rotate synchronously, automatically winding and welding the stirrups onto the main bars to form the cage.
Process Monitoring: Observe weld quality (e.g., joint integrity) and ring reinforcement feed synchronization. Manually support the main reinforcement to prevent swaying.
Welding Termination: After securing the tail-end reinforcement, cut the wire and separate the rotating disk from the cage.
III. Safety and Maintenance
Shutdown Procedures: Turn off power and gas sources, clean equipment, and record shift handover information.
Troubleshooting: Common issues include electrical system malfunctions, mechanical wear, or poor weld quality. Regularly inspect sensors, bearings, and welding parameters.
IV. Precautions
Wear protective gear during operation to avoid sparks.
Keep hydraulic support devices engaged throughout to prevent cage deformation.
Following these steps ensures efficient roll welding of square pile reinforcement cages while maintaining safe equipment operation.
Jiangsu Weijun Industrial Equipment Co., Ltd
Mobile contact：+86 13961013111（Mr. Zhang）
E-mail：weijungongye@126.com
Address：No.1 Yongfeng Road, Xuzhuang Street, Gaogang District, Taizhou City, Jiangsu Province